Director, Plant Operations (Silent-Aire) 

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    Position Summary 

    Lead end-to-end multi-site plant operations to deliver outstanding Safety, Quality, Delivery, and Cost (SQDC) results. This role owns the daily performance and the long-term transformation of manufacturing across operations for the desired plant(s). You will build high-performing teams, simplify processes, and partner cross-functionally to meet commitments, accelerate growth, and elevate the customer experience.  

    Key Outcomes (first 12 months) 

    • Safety: TRIR/recordable incidents reduced; 100% compliance with OHS/OSHA and company safety standards. 

    • Quality: First-pass yield ≥98% and EPPM reduction of 50% year-over-year. 

    • Delivery: ≥95% on-time delivery and schedule adherence across all programs. 

    • Cost/Productivity: Labor efficiency and throughput improved via Lean/5S; departmental budget delivered to plan. 

    • People & Culture: Build a capable leadership bench; increase engagement measured by Your Voice results and voluntary turnover with targeted action plans. 

    Responsibilities 

    • Own daily, weekly, and monthly production performance (SQDC) with visible tiered reporting and problem-solving. 

    • Plan and execute production schedules; optimize shift configurations, labor allocation, and capacity to meet demand. 

    • Ensure robust materials flow in partnership with Procurement, Inventory, and Logistics to prevent shortages and delays. 

    • Maintain plant facilities readiness (security, access control, fire prevention/protection, preventive maintenance, housekeeping). 

    • Promote and enforce a culture of safety and well-being; lead by example. 

    • Responsible for appropriate staff levels to meet requirements of the department 

    • Ensure compliance with Johnson Controls/Silent-Aire safety programs and OHS/OSHA, Regulations, and Code. 

    • Drive 5S and visual management standards across all departments. 

    • Build and develop a high-performing operations leadership team. 

    • Partner with HR on workforce planning, recruitment, performance management, coaching, and retention. 

    • Foster an inclusive, collaborative culture grounded in accountability and continuous improvement. 

    • Identify and execute cost, productivity, and quality improvements; standardize best practices. 

    • Resolve escalated customer issues quickly; drive root-cause elimination and transparent communication. 

    • Collaborate with Sales, Engineering, Quality, and Supply Chain to align on forecast, design-for-manufacture, and launch readiness. 

    • Champion our business system for operations utilizing daily management and problem-solving to remove waste and simplify workflows. 

    • Establish and maintain standard work, tiered daily management, and visual performance boards. 

    • Implement corporate policies and operational structure; ensure regulatory and ethical compliance. 

    Qualifications 

    Required 

    • 10+ years of progressively responsible experience in manufacturing/operations; 5+ years leading multi-department plant teams. 

    • Technical, engineering, or business degree (or equivalent experience); advanced degree preferred. 

    • Proven track record delivering SQDC results, budget, and on-time delivery. 

    • Knowledge of OHS/OSHA and Employment Standards; strong safety mindset. 

    • Proficiency with Microsoft Excel, Word, PowerPoint; ability to interpret financial statements and KPIs. 

    • Excellent communication, negotiation, and conflict resolution skills; strong customer orientation. 

    Preferred

    • Lean/Kaizen/Six Sigma training; experience leading Lean. 

    • Experience with manufacturing engineering collaboration and ERP/MRP environments. 

    Competencies 

    • Strategic & systems thinking; decision quality. 

    • Coaching & talent development; builds effective teams. 

    • Data-driven problem solving; continuous improvement mindset. 

    • Stakeholder management; drives accountability and results. 

    Working Conditions 

    • Onsite role; occasional travel as needed. 

    • Ability to flex hours to meet production demands. 

    #LI-Onsite

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